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品諾科技智啟未來PINOVOTECHNOLOGYINSPIRESTHEFUTUREWITHINTELLIGENCE
以超聲之力，賦萬物新聲。WITHTHEPOWEROFULTRASONIC,GIVEEVERYTHINGANEWVOICE.
公司簡(jiǎn)介 樂樂
INTRODUCTIONTOTHECOMPANY
東莞市品諾科技有限公司坐落于"世界加工中心"中國廣東省東莞市南科創(chuàng)-智創(chuàng)園，依托優(yōu)越的地理位置，公司享有便捷的交通網(wǎng)絡(luò)與優(yōu)美的生態(tài)環(huán)境。作為一家現(xiàn)代化知識(shí)技術(shù)密集型企業(yè)，我們集研發(fā)、設(shè)計(jì)、生產(chǎn)于一體，致力于以創(chuàng)新驅(qū)動(dòng)發(fā)展。
公司現(xiàn)擁有2000平方米現(xiàn)代化辦公研發(fā)基地，配備國際先進(jìn)的超聲波專業(yè)研發(fā)實(shí)驗(yàn)室和標(biāo)準(zhǔn)化焊接服務(wù)中心。通過組建年輕化、高素質(zhì)的技術(shù)團(tuán)隊(duì)，我們匯聚了20余名兼具專業(yè)學(xué)術(shù)背景與豐富行業(yè)經(jīng)驗(yàn)的技術(shù)人才，持續(xù)為技術(shù)創(chuàng)新注入活力。
以客戶需求為導(dǎo)向，我們專注深耕超聲波技術(shù)領(lǐng)域，業(yè)務(wù)涵蓋：
·超聲波設(shè)備全生命周期服務(wù)：研發(fā)、制造、銷售及售后支持·多元化應(yīng)用解決方案：金屬焊接/塑料焊接/工業(yè)清洗/精密切割·行業(yè)定制化服務(wù)：針對(duì)不同產(chǎn)業(yè)特性提供專業(yè)技術(shù)方案
憑借在超聲波核心技術(shù)領(lǐng)域的持續(xù)突破，我們已形成涵蓋金屬加工、塑料制品、電子制造、醫(yī)療器械等多行業(yè)的服務(wù)體系。未來，品諾科技將繼續(xù)秉持"技術(shù)立企、服務(wù)為本"的理念，通過持續(xù)創(chuàng)新為客戶創(chuàng)造價(jià)值，矢志成為全球超聲波技術(shù)應(yīng)用領(lǐng)域的標(biāo)桿企業(yè)。
Pinovo Technology Co.,Ltd.is located in STECH Park, Dongguan City, Guangdong Province-the "Global Manufacturing Hub", Benefiting from its strategic location,the company enjoys convenient transportation and a picturesque ecologicalenvironment.As a modem knowledge and technology intensive enterprise,we integrate R&D,design,and production and are committed to drivingdevelopment through innovation.
Pinovo currently owns a 2 , 0 0 0 \mathsf { m } modern office and R&D base.It is equipped with an internationallyadvanced professionalR&D laboratory for ultrasonic technology and a standardized welding service center.Our team has gathered more than 20 technicaltalentswith both professional academic backgroundsand rich industry experience,and we are continuously committed to technologicalinnovation.
Guided by the needs of customers in various application industries,we specialize in the field of ultrasonic technology.
The main business covers:
·Full-Lifespan services ofultrasonic equipment:R&D Manufacturing, Sales,and Service support.
●Various Application Solutions:Ultrasonic metalwelding,Plastic welding,Industrialcleaning,and precision cutting,etc.
?Customized services for different industries:Provide professional technicalsolutions according to the requirements of various industries.
In the future,Pinovo Technology will continue to uphold the philosophy of "Establishing the Enterprise with Technology and Taking Service as the Foundation".By means of continuous innovation,we will create value for our customers and are determined to become a benchmark enterprise in the globalapplication field of ultrasonic technology
COMPRINNPRDFILE
成為超聲領(lǐng)域北斗，引領(lǐng)科技未來方向。
Become the"Beidou" inthefieldofultrasonicsandleadthefuture directionofscienceand technology.
Mission使命
以超聲之力，賦萬物新聲，探宇宙奧秘。
Withthe powerofultrasonic,give everything anew voiceand explore themysteriesoftheuniverse.
堅(jiān)持、誠信、創(chuàng)新、擔(dān)當(dāng)、價(jià)值導(dǎo)向、開放包容 Corevalues: Persistence,Integrity,Novelty,Ownership,Value-Oriented,Open-minded
核心服務(wù)與流程 CORESERVICESANDPROCESSES
研發(fā)與設(shè)計(jì) Research and Development(R&D)and Design
客戶互動(dòng)與支持 CustomerinteractionandSupport
前期應(yīng)用開發(fā)與產(chǎn)品設(shè)計(jì)
Early-stage Application Development and Product Design
材料測(cè)試與性能評(píng)估
MaterialTestingand Performance Evaluation
客戶現(xiàn)場(chǎng)參觀與技術(shù)交流 CustomerSite Visits andTechnicalExchanges 專業(yè)培訓(xùn)與解決方案研討會(huì) ProfessionalTraining and Solution Seminars
生產(chǎn)與協(xié)作ProductionandCollaboration
現(xiàn)場(chǎng)服務(wù)保障On-siteServiceAssurance
中期客戶產(chǎn)品換型技術(shù)交流與協(xié)作
Mid-term Product ModelChangeTechnicalExchange and Collaboration
自動(dòng)化系統(tǒng)與超聲波技術(shù)協(xié)同優(yōu)化
Collaborative Optimization of AutomationSystemsand UltrasonicTechnology
前期自動(dòng)化解決方案計(jì)劃與支持
Early-stage Automation Solution Planning and Support
全周期現(xiàn)場(chǎng)技術(shù)支援與服務(wù)Full-cycle On-site TechnicalSupport and Services
專業(yè)技能與應(yīng)用開發(fā)流程
PROFESSIONAL SKILLS AND APPLICATION DEVELOPMENT PROCESS
●專業(yè)技能(Expertise)
●焊接技術(shù)概念(WeldingTechnology Concept)
·材質(zhì)可焊接性分析(MaterialWeldabilityAnalysis)
●焊接筋設(shè)計(jì) (JointDesign)
●設(shè)備推薦(MachineSelection)
●模具設(shè)計(jì)與制造(Tooling Design&Manufacture)
·應(yīng)用測(cè)試關(guān)鍵參數(shù)設(shè)置(Key ParameterSetting forTesting)
●流程驗(yàn)證與限制(ProcessValidation&Limits)
\bullet 應(yīng)用開發(fā)流程(Application Development Process)
●初期審核(InitialReview)
●概念介紹(ConceptIntroduction)
●需求審核(Requirement Review)
技術(shù)推薦(Technology Recommendation)
●理念與設(shè)計(jì)(Concept&Design)
●部件審核(3D圖紙）(PartReview-3DDrawing)
咨詢報(bào)告（焊接筋設(shè)計(jì)、模具、設(shè)備等） (Consultation Report-Joint Design,Tooling,etc.)
測(cè)試與DOE(Testing&Design of Experiments)
樣機(jī)開發(fā)(PrototypeDevelopment)
●測(cè)試模具(PrototypeTooling)
樣品試焊(WeldTrials)
應(yīng)用發(fā)布(Application Release)
設(shè)備安裝整體監(jiān)督(Comprehensive Oversightof Equipment Installation)
·技術(shù)培訓(xùn)(TechnicalTraining)
超聲波金屬焊接機(jī)
Ultrasonic metal welding machine
成為超聲波行業(yè)的領(lǐng)導(dǎo)者Becomethe leaderintheultrasound industry
超聲波金屬焊接機(jī)
Ultrasonic metal welding machine 品諾超聲不僅僅是超聲波設(shè)備供應(yīng)商 更多的是超聲波系統(tǒng)解決方案和服務(wù) Pinnacle Ultrasoundisnotonlyasupplierofultrasoundequipment, butalsoaproviderofultrasoundsystemsolutionsandservices.
產(chǎn)品簡(jiǎn)介
Product Introduction
自主研發(fā)的超聲波金屬焊接機(jī)主要由機(jī)架、發(fā)生器、換能器、焊頭、焊座、底座、彈簧片等組成；具有快速、節(jié)能環(huán)保、低成本、操作便捷、便于集成、穩(wěn)定可靠、焊接精度高等優(yōu)點(diǎn)，被廣泛應(yīng)用于動(dòng)力電池極耳焊接預(yù)焊和終焊、軟連接片、PACK焊接、包裝袋、線束端子、電池、IGBT功率板電容器、變壓器、電容器、安全氣囊觸發(fā)器、太陽能電池板、連接器、馬達(dá)等領(lǐng)域；優(yōu)異的產(chǎn)品設(shè)計(jì)、精密的制造工藝以及行業(yè)內(nèi)有優(yōu)勢(shì)的價(jià)格可確保高質(zhì)量的焊接效果和助力企業(yè)降本增效。
The independently developed ultrasonic metal welding machine mainly consists of a actuator，Power Supply，Converter,Horn,Anvil，Holder，Diagram springs，and other components.Featuring advantages such as high speed,energy efficiency,environmental friendliness,low cost,easy to operate,convenient to integrate into automated equipment, stability,reliability,and high welding precision.Itis widelyapplied to the pre-welding and final welding of EV battery,connection pieces,PACK welding，packaging bags,wire harness terminals,IGBT power board capacitors,transformers,capacitors,airbag triggers, solar panels,connectors,motors and other fields.Excellent product design，precise manufacturing processes,and competitive prices within the industry can ensure highquality welding effects and help enterprises reduce costs and increase efficiency.
產(chǎn)品功能特點(diǎn)
Productfunctionalfeatures
1.最大12KW大功率高效能輸出
2.搭載第四代智能HMI系統(tǒng)，配備大屏觸控屏，符合國
人操作習(xí)慣
3.兼容傳統(tǒng)工裝夾具及主流工業(yè)應(yīng)用；高適配性實(shí)現(xiàn)焊接模組與產(chǎn)線設(shè)備
的無間隙對(duì)接
4.雙軌耦合動(dòng)態(tài)穩(wěn)定系統(tǒng)，減少振動(dòng)，確保焊接一致性
5.搭配高精度光柵閉環(huán)測(cè)控系統(tǒng)
6.可準(zhǔn)確調(diào)節(jié)和控制焊頭上升以及下降速度
7.可根據(jù)不同的焊接應(yīng)用快速更換模具
8.自適應(yīng)電網(wǎng)穩(wěn)壓諧振系統(tǒng)
9.支持各種非標(biāo)設(shè)計(jì)、工裝夾具定制
10.可選多種功率機(jī)型，適配在線監(jiān)測(cè)系統(tǒng)
1.Maximum12KWhighpower，highefficiencyoutput
2.Equippedwith thefourthgeneration inteligentHMl system,witha touchscreen,inline with the
Chinese operation habits
3.Compatible with traditional jigsand fixturesand mainstream industrial applications; highadaptability
toachieveseamless connection betweenweldingand production line equipment
4.Dual-trackcouplingdynamicstabilitysystem,reducingvibration,ensuring weldingconsistency
5.Paired with a high-precision grating closed-loopand control system
6.Canaccuratelyadjustand control the welding head riseand fallspeed
7.Can quickly change molds for diferent welding applications
8.Adaptive grid stabilization resonance system
9.Support various non-standard designs,custom jigsand fixtures
10.Multiple power models available,compatible with online monitoring systems
技術(shù)參數(shù)
| 设备型号 Equipment model; | Alpha H20 | |||
| 频率 Frequency; | 20khz | |||
| 共振频率 Resonance frequency; | 20KHz+300Hz | |||
| 输出功率 | 4kw | 6kw | 8kw | 12kw |
| 设备电压tge | 220v | 380v | 380v | 380v |
| 保护功能 Protection function; | 过热、过载 Overheating,overloading | |||
| 主要焊接模式 Main welding mode | 能量模式/时间模式/高度模式 Energymode/timemode/Heightmode | |||
| 触发方式 Triggering method; | 时间/高度 Time/altitude | |||
| 压力范围 Pressure range; | 压力0-400kPa，精度1kPa Pressure 0-40okPa,accuracy1k | |||
| 行程范围 Stroke range; | 有效行程11-45mm，速度0-90mm/s Effectivestroke11-45mm,speed0-90mm/s | |||
| NG信号 | 1/0 | |||
| 交互方式 | 串□ | |||
| Interactivemode; | Serialport | |||
| 气源要求 | >0.6MPa干燥洁净压缩空气 | |||
| Air source requirements; | >0.6MPadry compressedair | |||
| 工作温度 | 10°C~45°C | |||
| Working temperature; | ||||
| 环境要求 Environmentrequirements; | 减少接触水分、灰尘等。 Reduce contact with moisture,dust,etc. | |||
| 机架外形尺寸 | ~650mm（长）x290mm（宽）x408mm（高） 650mm(length）x29mm（width)x408mm(height) | |||
| -Frame exterior dimensions; | ||||
| 机架设备重量 Frame equipment weight. | ~60kg | |||
主要應(yīng)用領(lǐng)域
Mainapplicationareas
應(yīng)用領(lǐng)域：可涵蓋市場(chǎng)主流軟包、鋁殼電池、線束端子、銅鋁巴，電子元器件，半導(dǎo)體等。Ap
M
本手冊(cè)中信息僅供指南之用，不具有任何合約性質(zhì)，保留對(duì)產(chǎn)品技術(shù)和配置及本手冊(cè)內(nèi)容調(diào)整更新的權(quán)利。
超聲波金屬焊接機(jī)
Ultrasonic metal welding machine
成為超聲波行業(yè)的領(lǐng)導(dǎo)者Becomethe leaderintheultrasound industry
超聲波金屬焊接機(jī)
Ultrasonic metal welding machine 品諾超聲不僅僅是超聲波設(shè)備供應(yīng)商 更多的是超聲波系統(tǒng)解決方案和服務(wù) Pinnacle Ultrasound isnotonlyasupplierof ultrasoundequipment butalsoaproviderofultrasoundsystemsolutionsandservices.
國
G出低成本Low-cost節(jié)能環(huán)保Energysavingandenvironmental protection數(shù)字管理Easytooperate便于集成Easytointegrate穩(wěn)定可靠Stableandreliable
超聲波金屬焊接機(jī)X20
產(chǎn)品簡(jiǎn)介 Product Introduction
X20系列超聲波焊接機(jī)，集成高效發(fā)生器、高性能換能器、精密機(jī)架等核心模塊，設(shè)備具有焊接質(zhì)量好、焊接精度高、運(yùn)行可靠、焊頭壽命長(zhǎng)、裝卸便捷及綜合成本低等突出優(yōu)勢(shì)，適合層數(shù)多、焊接面積大的鋁殼電池、軟包電池極耳焊接，線束及Busbar等高要求產(chǎn)品焊接，可配套自動(dòng)化產(chǎn)線滿足客戶高效生產(chǎn)需求。同時(shí)，可進(jìn)行定制化的結(jié)構(gòu)調(diào)整，依據(jù)具體應(yīng)用評(píng)估優(yōu)化模具齒紋設(shè)計(jì)，實(shí)現(xiàn)工藝深度匹配，為客戶提供全面優(yōu)異的焊接解決方案。
TheX20 series ultrasonic welding machine integratescore modulessuchasa high-effciency generator,highperformance transducer,and precision frame.The equipmentboastsoutstandines including excellentwelding quality,highprecision,reliableperation,longhorlife,convenientoadingandunloading,andlowoveralost. It is suitable forweldingaluminum shellbattch batteries with multiple layersand large weldingareas,as well as high-demand products likewire harnessesand busbars.Itcan be paired withautomated production lines to meetcustomeh-effciencyproduction needs.Furthermore,itsupportscustomized structuraladjustmentsand optimizedmold tooth patterndesignbasedonspecificapplications toachievedeepprocess matching,providing customerswithcomprehensiveandsuperiorweldin
產(chǎn)品功能特點(diǎn)
Product functional features
1.機(jī)架剛性強(qiáng)度高、雙導(dǎo)軌結(jié)構(gòu)運(yùn)動(dòng)穩(wěn)定性好
2.二次超聲可有效防粘，具備分階焊接功能
3.全流程數(shù)據(jù)監(jiān)控，焊接歷史數(shù)據(jù)追蹤
4.工業(yè)級(jí)智能交互終端，操作簡(jiǎn)便
5.直壓結(jié)構(gòu)，實(shí)現(xiàn)大壓力小振幅焊接方式
6.可靈活進(jìn)行三聯(lián)組縱向、橫向放置切換，便于自動(dòng)化集成
7.高精度高度傳感器，動(dòng)態(tài)壓力觸發(fā)焊接控制，防空焊設(shè)置
8.機(jī)架開口行程大，兼容性強(qiáng)、生產(chǎn)效率高
9.最高12KW大功率高效能輸出
10.支持各種非標(biāo)設(shè)計(jì)、工裝夾具定制
11.自適應(yīng)電網(wǎng)穩(wěn)壓諧振系統(tǒng)
12.可適配在線監(jiān)測(cè)系統(tǒng)實(shí)現(xiàn)焊接質(zhì)量過程監(jiān)控
13.快速水平調(diào)節(jié)，調(diào)試快捷
14.焊接區(qū)域輔助照明系統(tǒng)
1.Highrigidity frame,stablemotionwithdual guiderailstructure
2.Secondary ultrasonic effectively prevents sticking,equipped with staged welding funcFull-process data monitoring,tracking of welding historydata
4. Industrial-grade intelligent interactive terminal,simple operation
5.Direct pressure structure,achieving high pressure and low amplitud
6.Flexible switching between longitudinal and transverse placement of tripleunits,facilitatingautomation integration
7. High-precision height sensor, dynamic pressure trigger welding control, anti-missing wld setting
8.Large frame opening stroke,strong compatibility, high production efficiency
9.Up to 12KW high-power high-efficiency output
10.Supports various non-stan designs and fixture customization
11.Adaptive grid voltage stabilization resonant system
12.Compatible with online monitoring systems for real-time welding quality control
13.Quick horizontalstment,fast debugging
14.Auxiliary lighting system for the welding area
主要應(yīng)用領(lǐng)域
Main application areas
大面積焊接，大面積多層數(shù)箔材預(yù)焊、軟包電池、鋁殼電池、大平方線束端子、銅鋁巴等
Large-area welding,large-area multi-layer foil pre-welding, pouch batteries,aluminum shell batteries, large cross-sectional wire harnessterminals,copper-alumibusbars,etc.
技術(shù)參數(shù)
Technical Parameter
| 设备型e | Alpha X20 | ||
| qency | 20khz | ||
| 输出功率 | 6kw | 8kw | 12kw |
| 设备电源 | 380v | ||
| 焊接模式 Welding Mode | 能量模式/时间模式 EnergyMode/Time Mode | ||
| 触发方式 Trigger Mode | 时间/高度/压力 Time/Height/Pressure | ||
| 压力范围 | 压力0-700kPa，精度1kPa Pressure 0-70okPa, Accuracy 1ka | ||
| Pressure Range 行程范围 Stroke Range | 有效行程：10-90mm，速度0-120mm/s Stroke:10-90mm,Speed0-120mm/s | ||
| 气缸缸径 | 120mm | ||
| 有效压力r | 8600N | ||
| 通讯方式 Communication Method | 串口/网口 Serial Port/Network Port | ||
| 气源要求 Air Supply Requirements | >0.7MPa干燥洁净压缩空气 >0.7MPa Dry Clean Comressed Air | ||
| 工作温度perature | 10°C~45°C | ||
| 湿度 Humidity | 30%~95%，无凝露 30%~95%,No Condensation | ||
| 机架外形尺寸 Machine Frame Dimensions | ≈320mm（长）×700mm（宽）×695mm（高） ≈320mm (L) 700mm (W) ×695mm (H) | ||
| 机架设备重量 | ~90-130kg | ||
焊接樣品 Welded sample
本手冊(cè)中信息僅供指南之用，不具有任何合約性質(zhì)，保留對(duì)產(chǎn)品技術(shù)和配置及本手冊(cè)內(nèi)容調(diào)整更新的權(quán)利。
超聲波金屬焊接機(jī)
Ultrasonic metal welding machine
成為超聲波行業(yè)的領(lǐng)導(dǎo)者Becomethe leaderintheultrasound industry
超聲波金屬焊接機(jī)
Ultrasonic metal welding machine 品諾超聲不僅僅是超聲波設(shè)備供應(yīng)商 更多的是超聲波系統(tǒng)解決方案和服務(wù) Pinnacle Ultrasound isnotonlyasupplierof ultrasoundequipment, butalsoaproviderofultrasoundsystemsolutionsandservices.
國
G出低成本Low-cost節(jié)能環(huán)保Energysavingandenvironmental protection數(shù)字管理Easytooperate便于集成Easytointegrate穩(wěn)定可靠Stableandreliable
超聲波金屬焊接機(jī)X40
Product functional features
1.電壓穩(wěn)定系統(tǒng)，保障輸出振幅穩(wěn)定
2.自動(dòng)調(diào)頻并存儲(chǔ)，焊接穩(wěn)定可靠
3.頻率自動(dòng)搜索補(bǔ)償功能，實(shí)現(xiàn)高效生產(chǎn)
4.工業(yè)級(jí)智能交互終端，操作簡(jiǎn)便
5.系統(tǒng)過壓過載保護(hù)、減少設(shè)備故障
6.三聯(lián)組模塊化，便于自動(dòng)化集成
7.能量、時(shí)間雙焊接模式
8.可對(duì)能量、功率、時(shí)間進(jìn)行質(zhì)量監(jiān)控
產(chǎn)品功能特點(diǎn)
產(chǎn)品簡(jiǎn)介 Product Introduction
1.Voltage stabilization system ensures stable output amplitude
2.Automatic frequency tuning and storage for stable and reliablewelding
3.Automatic frequency search and compensation function for efficien production
4.Industrial-grade intelligent interactive terminal with simple operation
5.Systemovervoltageand overload protection reduces equipmentfailure
6.Three-unit modular design facilitates automation itegration
7.Dual welding modes:energy and time
8.Quality monitoring of energy,power,and time
X40超聲波焊接機(jī)，采用分體式協(xié)同架構(gòu)，由獨(dú)立的高性能發(fā)生器與精密機(jī)架構(gòu)成，并深度耦合三聯(lián)組執(zhí)行機(jī)構(gòu)，機(jī)身小巧，控制精度高，廣泛運(yùn)用于3C數(shù)碼及小型電池的電芯以及線束焊接，適用于焊接層數(shù)少，焊接面積小、焊接振幅小、以及設(shè)備空間小的精密金屬焊接場(chǎng)景。
TheX40 ultrasonic welding machine adopts a split collaborative architecture,consisting of an independent high-performancegeneratorandaprecision frame,and isdeeply coupled witha trctuatorunit.Withacompactbodyand high control precision,it iswidely used for welding 3C digital products,smallbatterycells,and wire harnesses,making itsuitable fcisionmetal welding scenarios with few layers,small weldingareas,lowweldingamplitudes,and limited equipment space.
技術(shù)參數(shù)
TechnicalParameter
| 设备型号 Equipment Model | AlphaX40（半波/全波） Alpha X40 (Half-wave/Full-wave) |
| q率ecy | 40khz |
| 输出功率 | 800W |
| 设备电压age | 220v |
| 焊接模式 Welding Mode | 能量模式/时间模式 EnergyMode/TimeMode |
| 触发方式 Trigger Mode | 时间/压力/高度触发 Time/Pressure/Altitude Triggered |
| 压力范围 Pressure Range | 压力0-400kPa，精度1kPa Pressure0-40okPa,Accuracya |
| 行程范围 Stroke Range | 行程50mm，有效行程15-35mm Stroke 50mm, Effective Stroke 15-35mm |
| 气缸缸径 Cylinder Bore | 缸径50mm Cylinder Dia50mm |
| 有效压力 | 1000N |
| 交互方式 Interaction Mode | 串口 Serial Port |
| 气源要求 Air Source Requirements | >0.4MPa干燥洁净压缩空气 >0.4MPa Dry Clean Compressed Air |
| 工作温度perature | 10°C~45°C |
| 环境要求 Environmental Requirements | 减少接触水分、灰尘等。 Avoid contact with moisture,dust, tc. |
| 机架外形尺寸 Machine Frame Dimensions | 270mm（长）×320mm（宽）×480mm（高） 270mm (L) × 320mm (W) × 480mm (H) |
| 机架设备重量 Machine Frame Weight | ~20kg |
主要應(yīng)用領(lǐng)域Mainapplicationareas
IGBT電源模塊、CCS集成母排、手機(jī)天線饋點(diǎn)等電子元件 IGBT power modules,CCS integrated busbars,mobile phone antenna feed points,and other electronic components
焊接樣品 Weldedsample
超聲波金屬焊接機(jī)
Ultrasonic metal welding machine
Beta R20
成為超聲波行業(yè)的領(lǐng)導(dǎo)者 Become the leader in the ultrasound industry
超聲波金屬焊接機(jī)
Ultrasonic metal welding machine 品諾超聲不僅僅是超聲波設(shè)備供應(yīng)商 更多的是超聲波系統(tǒng)解決方案和服務(wù) PinnacleUltrasoundisnotonlyasupplierofultrasoundequipment, butalsoaproviderofultrasoundsystemsolutionsandservices.
產(chǎn)品簡(jiǎn)介
ProductIntroduction
超聲波滾焊機(jī)是一款基于高頻超聲波振動(dòng)原理設(shè)計(jì)的高效焊接設(shè)備，工作頻率為20KHz，額定功率4kW。該設(shè)備通過超聲波振動(dòng)能量使材料分子間摩擦生熱，實(shí)現(xiàn)熱塑性材料（如塑料、金屬薄膜、無紡布等）及復(fù)合箔材的高速、高精度焊接。其非接觸式焊接工藝避免了傳統(tǒng)熱熔或膠粘工藝的耗材浪費(fèi)，廣泛應(yīng)用于連續(xù)生產(chǎn)線中，具有節(jié)能環(huán)保、焊縫強(qiáng)度高、自動(dòng)化集成度高等優(yōu)勢(shì)，是工業(yè)制造領(lǐng)域的關(guān)鍵設(shè)備之一，
The ultrasonic ro.ling welder is a high-efficiency welding equipment designed based on high-frequency ultrasonic vibration principles,operating at 2 0 k H z with a rated power of 4 kW. Utilizing ultrasonic vibration energy to generate heatthrough molecular friction between materials,itenables high-speed and high-precision welding of thermoplastic materials (such as plastics,metal foils,non-woven fabrics） and composite foil materials.Its non-contact welding process eliminates consumable waste inherent in traditional heat fusion or adhesive bonding methods.Widely applied in continuous production lines,this equipment demonstrates advantages including energy efficiency,environmental friendliness, high weld strength,and convenient to integrate into automated equipment.Recognized asa critical apparatus in industrial manufacturing,it represents an essential solution for modern production requirements.
產(chǎn)品功能特點(diǎn)
Product functional features
1.高效焊接：20KHz高頻振動(dòng)結(jié)合4kW大功率輸出，支持高速連續(xù)焊接（最 高可達(dá)40米/分鐘)，大幅提升生產(chǎn)效率。
2.節(jié)能環(huán)保：無需膠水、溶劑或外部熱源，能耗僅為傳統(tǒng)焊接設(shè)備的 30 % 5 0 % 符合綠色制造標(biāo)準(zhǔn)。
3.操作便捷：采用數(shù)字化控制系統(tǒng)，參數(shù)(頻率、壓力、速度)一鍵調(diào)節(jié)， 支持PLC或觸摸屏人機(jī)交互。
4.適應(yīng)性強(qiáng)：滾焊輪設(shè)計(jì)可靈活匹配不同材料厚度 ( 0 . 1 - 3 \mathsf {mm } ^ { \dag } ) 及復(fù)雜形狀 工件，如曲面、異形接縫。
5.焊接質(zhì)量?jī)?yōu)異：焊縫密封性好、無毛邊，抗拉強(qiáng)度接近母材，且無化學(xué) 污染，滿足醫(yī)療、食品級(jí)要求。
1.Efficientwelding:Thecombinationof2oKHz high-frequencyvibrationand4kW high-poweroutput supports high-speedwelding (upto40meters/minute), significantlyimproving productionefficiency.
2.Energy-savingandenvironmental-friendly:Noneed forglue,solvents,external heatsources,with energyconsumptiononly 3 0 % - 5 0 % of traditional welding equipment,meetinggreenmanufacturingstandards.
3.Easytooperate:Withadigital system,parameters (frequency,pressure,speed) canbeadjustedwithone key,and it supportsPLC or touchscreen humanmachine interaction.
4.AdaptabilityTherollerweldingwheel designcanflexiblymatchdifferentmaterial thicknesses ( 0 . 1 - 3mm ) andcomplex-shapedworkpieces,suchascurvedsurfaces and irregular joints.
5.Excellent welding quality:The weld has good sealing,no burrs,and the tensile strengthisclose to thebasematerial.Moreover,there isnochemical pollution meeting medical and food-grade requirements.
主要應(yīng)用領(lǐng)域
Main application areas
1.汽車制造：儀表盤內(nèi)飾件、車門隔音氈、空氣濾清器、車燈密封等焊接。
2.新能源領(lǐng)域：鋰電池極耳焊接、動(dòng)力電池隔膜封裝、太陽能背板層壓，復(fù)合箔材焊接。
3.醫(yī)療行業(yè)：手術(shù)衣/防護(hù)服接縫、無菌包裝袋、輸液袋、呼吸面罩焊接。
4.包裝行業(yè)：軟包裝(食品、藥品)的連續(xù)封口、鋁塑膜封裝、吸塑泡殼封合。
5.紡織與過濾材料：無紡布口罩耳帶、過濾棉、土工布接縫加固。
1.Automobilemafacturingeldingofstrumentpaneinteriorpartsoudinsulationfeltfordorsirflersndlghtalst
2Newenergyfield:weldingoflitumbaterytabspackagingofpowerateryseparators,laminationofsolarbacksheets,weldingof
composite foils.
3.Medicalindustry:ofseams ofsurgical gowns/protective clothing,sterilepackaging bags,infusion bags,breathing masks.
4Packagingindustryotiuousalingofsoftpackaging(foodmeicie)ackagingfumnum-plasticfimeaingofstecs.
5.Textileandfitrationmaterialseldingofearstrapsforonwovenmasksfitercotonreinforcementofsamsfgeotechicalfabric.
技術(shù)參數(shù)
| 设备型号 Model of equipment; | Beta R20 |
| 频率 Frequency; | 20KHz+300k |
| 额定功率 Rated power; | 4KW |
| 速度 Speed; | 5mm-40mm/min(可调） 5mm-40mm/min(adjustable) |
| 焊接压力范围 Range of welding pressure. | 0.1-0.9MPa(可调) 1-0.9MPa(adjustable) |
本手冊(cè)中信息僅供指南之用，不具有任何合約性質(zhì)，保留對(duì)產(chǎn)品技術(shù)和配置及本手冊(cè)內(nèi)容調(diào)整更新的權(quán)利。
超聲波線束端子焊接機(jī)Ultrasonic beam end welding machine
成為超聲波行業(yè)的領(lǐng)導(dǎo)者 Become the leader intheultrasound industry
超聲波線束端子焊接機(jī)
UItrasonic beam end welding machine 品諾超聲不僅僅是超聲波設(shè)備供應(yīng)商 更多的是超聲波系統(tǒng)解決方案和服務(wù) Pinnacle Ultrasound isnotonlya supplierof ultrasound equipment, butalsoaproviderofultrasoundsystemsolutionsandservices.
國
G出低成本Low-cost節(jié)能環(huán)保Energysavingandenvironmental protection數(shù)字管理Easytooperate便于集成Easytointegrate穩(wěn)定可靠Stableandreliable
產(chǎn)品簡(jiǎn)介
Product Introduction
品諾大端子線束焊接機(jī)設(shè)備，結(jié)構(gòu)設(shè)計(jì)精巧，外觀典雅美觀。該設(shè)備采用進(jìn)口換能器、發(fā)生器、變幅桿及焊頭等高品質(zhì)組件，確保機(jī)器能夠完美適應(yīng)各類焊接場(chǎng)景的需求。操作便捷，控制精準(zhǔn)。用戶只需根據(jù)不同線束的寬度選擇合適的焊頭，即可輕松焊接 <=slant 1 2 0 \mathsf { M M } ^ { 2 } 的線束。此外，該設(shè)備還具備多種觸發(fā)模式，靈活應(yīng)對(duì)各種應(yīng)用場(chǎng)景。
The Pinovo large terminal wire harness welding machine features an exquisitely designed structure and an elegant,aesthetically pleasing appearance. Equipped with high-quality imported components such as the transducer, generator, amplitude transformer, and welding head, this device ensures seamless adaptability to various welding scenarios. It offers simple operation and precise control. Users only need to select the appropriate welding head according to the widthof different wire harnesses to effortlessly weld harnesses with a cross-sectional area of 120 MM2. Additionally, the machine supports multiple triggering modes, providing flexible solutions for diverse application needs.
產(chǎn)品功能特點(diǎn)
Product functional features
1.智能控制，操作靈活
支持多種觸發(fā)模式，可實(shí)現(xiàn)自動(dòng)焊接，并配備智能觸控交互界面，操作便捷。 2.數(shù)字管理，高效便捷
內(nèi)置權(quán)限管理系統(tǒng)，支持焊接配方的保存與快速調(diào)用，界面設(shè)計(jì)友好，提升 管理效率。
3.維護(hù)成本極低
設(shè)備結(jié)構(gòu)優(yōu)化，故障概率低，日常維護(hù)簡(jiǎn)單，大幅降低長(zhǎng)期運(yùn)維投入。
4.運(yùn)行經(jīng)濟(jì)高效
焊接過程能耗低、效率高，能有效提升生產(chǎn)節(jié)拍，降低單位成本。
5.長(zhǎng)期穩(wěn)定耐用
核心部件采用高可靠性設(shè)計(jì)，可在工業(yè)環(huán)境下長(zhǎng)期穩(wěn)定運(yùn)行，保障生產(chǎn)連續(xù)性。 1.Smartcontrol,flexibleoperation
Supportsmultiple trigger modes, capable of automatic welding,and equipped with an intelligent touch control interaction interface,to operate.
2.Digital management,eficient and convenient
Built-in permission management system,supports the saving and quick call of welding recipes,friendly interface design,and management efficiency. 3.Extremely lowmaintenancecost
Equipment structure optimization, low failure rate,simpledailymaintenance, and significantly reduce long-term operation and maintenance investment. 4.Economical and efficient operation
Lowenergyconsumptionand high efficiency in thewelding process,can effectively improve the production cycle,and reduce the cost perunit.
5.-termstableanddurable
The core components adopt high reliability design,can operate stably fora long time in an industrial environment,and ensure the continuity of production
技術(shù)參數(shù)
Technical Parameter
| 额定功率 Rated power; | 12KW/8KW/5.5KW | 功率 Power; | 20KHz |
| 最大气压 Maximum air pressure; | 0.7MPa | 最大焊接面积 Maximum welding area; | ≤120MM² |
| 焊接模式 Welding mode; | 时间/能量 Time/Energy | 触发模式 Trigger mode; | 压力/高度/时间 pressure/height/time; |
| 焊接时间 Welding time; | 0.1-9.9S | 电源 Power supply; | 380V |
| w焊机尺寸(mm）m) | 1800X1226X1026 | 重量(kg） | ~636 |
焊接樣品
主要應(yīng)用領(lǐng)域
Main application areas
大端子線束焊接廣泛應(yīng)用于新能源汽車、儲(chǔ)能電力、軌道交通、工程機(jī)械、船舶航空及大型工業(yè)設(shè)備等對(duì)電流、功率和連接可靠性要求較高的電氣連接領(lǐng)域。
Largeterminal wire harnesswelding iswidelyused intheelectricalconnection fieldswith high requirements forcurrent,powerandconnectionreliability,such asnewenergyvehicles,energypower,rail transit,engineeringmachinery,ship aviationand large industrial equipment.
Welded sample
產(chǎn)品簡(jiǎn)介
Product Introduction
在線監(jiān)測(cè)天眼-SkyEye
天眼在線監(jiān)測(cè)為焊接產(chǎn)線智能化升級(jí)提供全方位解決方案，通過全流程質(zhì)量追溯體系與AI智能算法模型，實(shí)現(xiàn)焊接過程透明化管控。系統(tǒng)內(nèi)置多維度數(shù)據(jù)分析引擎，融合動(dòng)態(tài)監(jiān)測(cè)與機(jī)器學(xué)習(xí)技術(shù)，對(duì)每次焊接進(jìn)行實(shí)時(shí)質(zhì)量判定。支持歷史數(shù)據(jù)回溯及MES系統(tǒng)無縫對(duì)接，配備工業(yè)級(jí)計(jì)算平臺(tái)可并行處理千級(jí)數(shù)據(jù)流，有效降低人工抽檢頻次。配備遠(yuǎn)程運(yùn)維平臺(tái)實(shí)現(xiàn)多設(shè)備集中監(jiān)控，采用即插即用架構(gòu)確?？焖俨渴?，在提升良品率的同時(shí)顯著降低質(zhì)量成本風(fēng)險(xiǎn)。
SkyEye Online Monitoring provides a comprehensive solution for intelligent upgrading of welding production lines.Through a full-process quality traceability system and Alpowered intelligent algorithm models,it achieves transparent control over welding processes.The system features a built-in multi-dimensional data analytics engine that integrates dynamic monitoring and machine learning technologies to conduct real-time quality assessment for each welding operation.Supporting historical data backtracking and seamless integration with MES systems,it employs an industrial-grade computing platform capable of parallel processing thousands of data streams,effectively reducing manual sampling frequency.The integrated remote operation and maintenance platform enables centralized monitoring of multiple devices,while its plug-and-play architecture ensures rapid deployment.This solution significantly enhances product yield while mitigating quality-related cost risks.
產(chǎn)品功能特點(diǎn)
Productfunctionalfeatures
1.質(zhì)量追溯：焊接產(chǎn)線的質(zhì)量管控、質(zhì)量追溯的有效輔助、補(bǔ)充手段，過程控制更透明、簡(jiǎn)潔、高效。
2.實(shí)時(shí)顯示：實(shí)時(shí)、歷史焊接結(jié)果可以在面板查看、提取，和現(xiàn)有MES系統(tǒng)不沖突，可以共存。
3.智能模型：多種數(shù)據(jù)分析模式、數(shù)學(xué)模型相結(jié)合，動(dòng)態(tài)、靜態(tài)模型監(jiān)控，自動(dòng)學(xué)習(xí)生成模型，監(jiān)控每一次焊接。
4.節(jié)約成本：內(nèi)部工業(yè)計(jì)算器可同時(shí)處理上千次數(shù)據(jù)、多種樣本數(shù)據(jù)，實(shí)時(shí)判斷，減少人工隨機(jī)抽檢和批量問題的出
5.便于集成：操作簡(jiǎn)單、方便安裝、與現(xiàn)有MES系統(tǒng)不沖突，優(yōu)化數(shù)據(jù)可上傳MES，實(shí)現(xiàn)共存。
6.遠(yuǎn)程管理：建立遠(yuǎn)程管理平臺(tái)，可對(duì)焊機(jī)實(shí)時(shí)信息遠(yuǎn)程查看，多焊機(jī)狀態(tài)遠(yuǎn)程觀察。
2R everywelding. s problems.
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配置說明
Configuration Description
| 设备型号 Model of equipment; | 天眼-SkyEye SkyEye-Tianyan; |
| 系统处理器 Systemprocessor; | 板载IntelCorei5-8265U（四核八线程，主频1.6Ghz，睿频3.9Ghz， IntelCorei5-8265Uonboard (quad-core,eight-thread,basefrequency6Ghz,turbofrequency.9Gh |
| 运行内存 Operating memory; | 8G内存 8G memory, |
| 存储 Storage; | 480GB存储 480GB storage, |
| 显示接口 Display interface; | 1个VGA显示接口，1个HDMI高清显示接口(支持同步/异步双显) 1VGAdisplaynterface,dinitionsplaynterface(pportingchroous/ycronousdualisplay), |
| 通讯接口 Communication interface; | 4个串口，4个网口，6个USB口，1个音频二合一接口 4serial ports,4network ports,6 USB ports,1audio dual--one interface, |
| Work工作温度ture | -20°C~70°C |
| Stora储温度ture | -40°C~80°C |
| 工作湿度 Working humidity; | 0%~90%相对湿度，无凝露 0%~90% relative humidity,no dew; |
| 存储湿度 Storage humidity | 0%~90%相对湿度，无凝露 0%~90% relative humidity,no dew |
本手冊(cè)中信息僅供指南之用,不具有任何合約性質(zhì)，保留對(duì)產(chǎn)品技術(shù)和配置及本手冊(cè)內(nèi)容調(diào)整更新的權(quán)利。
產(chǎn)品功能特點(diǎn)
Product functionalfeatures
1.軍工級(jí)材料品質(zhì)保障 Military-Grade MaterialQualityAssurance
采用歐美進(jìn)口航天軍工級(jí)特種材料打造，具備卓越耐磨性、結(jié)構(gòu)穩(wěn)定性和傳導(dǎo)性能，滿足高強(qiáng)度工業(yè)焊接場(chǎng)景的安全可靠性需求。 Craftedfrommportedrosaciltadespeadterafroroedricaoctsdeiecetioeasisae structuralstablitdodctivitysuringsafetydelibilitnigtesityndustrialeldinappicaios
2.超長(zhǎng)模具使用壽命Ultra-long Tooling lifespan
使用壽命較競(jìng)品提升 3 0 % - 4 0 0 % ，大幅降低設(shè)備停機(jī)頻次，為連續(xù)生產(chǎn)提供保障。
Witha lifespan 3 0 % 400%longerthancompetingproducts,oursolutionssignificantlyreduceequipmentdowntimefrequency,guaranteeing uninterrupted continuous production.
3.高效生產(chǎn)時(shí)間管理 Efficient Production Time Management
標(biāo)準(zhǔn)化設(shè)計(jì)顯著減少模具更換/修磨次數(shù)，同步降低設(shè)備調(diào)試時(shí)間損耗，有效提升企業(yè)生產(chǎn)運(yùn)營效率。Standardizedesisdrasticallynizeogeplacementerindngesadeducetiespentoeqipmentcalibatioectielyenhancing operational efficiency.
4.全兼容適配性能FullCompatibility
突破性適配國產(chǎn)焊機(jī)型號(hào)，實(shí)現(xiàn)設(shè)備兼容零障礙，支持企業(yè)靈活升級(jí)改造現(xiàn)有產(chǎn)線，降低設(shè)備更新成本。 Itanachievebreakthroughadaptationtodomesticweldingmachinemodels,ealizezeroobstaclesinequipmentcompatibility supportenterprises toflexiblyupgradeandmodifyexisting productionlines,andreducethecostofequipmentrenewal.
5.傳導(dǎo)系統(tǒng)精密優(yōu)化 Precision-Optimized Conduction System
通過材料傳導(dǎo)性能與結(jié)構(gòu)力學(xué)的協(xié)同設(shè)計(jì)，確保能量傳導(dǎo)損耗最小化，在提升焊接精度的同時(shí)維持系統(tǒng)長(zhǎng)效穩(wěn)定輸出。Syergisticesifateralductivitndtrucualechniesuresmd,cigelduciltaglong-term system stability.
